Know Portal
OPERATIONS TRANSFORMATION GUIDE
- Manufacturing and Service Operations Transformations
- Elements and Approach to Operations
Transformation
- Lessons Learned - Operation performance Transformation
- Leadership Alignment in an operations transformation program
Leadership Alignment Tools
Driving Cultural Change in Value Stream Transformation
Setting Aspirations - Operation performance transformation
Communications Strategy Throughout the Operation performance Transformation
Creating a compelling change story
Design phase details of Operation performance Transformation
Diagnose Phase details of Operation performance tansformation
Implement Phase details of Operation performance tansformation
Overall future state design of operation transformation and why it is needed ?
Mindsets and Capabilities - Overall Diagnostic Within 4 Walls
Introduction - Lean Transformation Guide for Program Leaders and Change Agents
Mindsets and Capabilities- Introduction and Diagnostic
Mini transformation-how to conduct it and its application?
Design the Mini transformation
Prepare phase details of Mini transformation
Refine phase details of Mini transformation
Understanding Financial Trees-Operation Transformation
Value Matrix of Operation Transformation
Logic Trees and Key Performance Indicators (KPIs)
S-Curve Tool Instructions Manual
Diagnostic Tools - Organization performation transformation
Mindsets and Capabilities Diagnostic
User's Guide to Completing a Frontline Mindsets and Capabilities (M&C) Diagnostic
Lean Temple Assessment of Operation Transformation
Scoring Mechanism for lean assessment
standard Version 1.0
Batch Size and Signal Point Calculations (KTS backup)
Line balancing Calculation
Takt Time Calculation
Coaching and Feedback Role Play
Coaching/Giving and Receiving Feedback
Coaching-Giving and Receiving Feedback
Performance Management Role Plays
Overall Equipment Effectiveness (OEE)
Overview of Performance Management Throughout the Transformation
Guide to the 5 Whys Root-Cause Problem Solving Methodology
Shop Floor Performance Management Training
Focus Group Training
Overview-Kaizen Program/Continuous Improvement
KAIZEN ACTIVITIES TRAINING
5S - Workplace Organization
value and value stream and overview on wastes
Just-in-Time Simulation - Airplane Game
Level scheduling and its basic steps
Poker Game - An Empirical Analysis of Production Leveling
Line Stop and Call training
Man-Machine Separation training-goal,benefit and impact
Flexible Manpower System Design-Introduction
Mistake Proofing-Introduction,benifits and applications
An Overview of JIT-JUST-IN-TIME
Overview of Lean Production System and Performance Inhibitors
Policy Deployment-introduction,benefits,impact and applications
Pull Systems-introduction,benefits,impact and applications
Quality Systems-assurance,standards and control
Quick Changeovers-introduction,benefits,impact and applications
SMED Game
Standardized Work-introduction
Strategic Maintenance Framework Training
System Inhibitors - Waste, Variability, and Inflexibility
Oversight and Steering Committee Meeting Structure and Templates
Total Productive Maintenance(TPM)
Variability Simulation -Introduction and simulations
Visual Management-introduction,benefits,impact and applications
LEAN TRANSFORMATION Analysis - "How-to" Guide
Implementation Planning - "How-to" Guide
Building Performance Management
Improvement Infrastructure
Designing an Operations Organization Structure
Everything You Ever Wanted to Know About OEE (Overall Equipment Efficiency)
Financial Baseline Instructions
Integrated Performance and Health Management
Problem Solving System Overview
Guide to the 5 Whys Root-Cause Problem Solving Methodology
Designing an Operations Organization Structure
Transformation Express (TEX) - Approach to Enhancing Performance Management
Transformation Express (TEX) - Setup and Daily Use
Transformation Express (TEX) - Why Use It?
Transitioning to Continuous Improvement
World-Class Operations Problem Solving System
Communications and Best Practices
Guidelines for Interactions with Frontline Staff
Mindsets and Capabilities - "How To"
Managing Conflict and Conflict Resolution Role Play
4-Day Equipment Strategy Workshop
Brainstorming - "How-to" Guide
Conducting Effective Brainstorming Sessions
Achieving Reliability Excellence Overview
Building in Quality-quality system design
Guide to Advanced OEE-Based Capacity Planning
Change Agent Performance Scorecard
Company Production System (CPS) - Overview
Continuous Flow Processing
Creating Maintenance Equipment Strategies
Customer Demand and Production Planning
Design of Experiments-Overview
Diagnostic Data Request- Short and detailed version
Early Equipment Management-Overview
Maintenance Improvement Practical Tools - Equipment Strategy
Tool KitDeveloping a World-Class Forecasting Process
How to EM Multisite Transformations?
Hypothesis Testing
Identifying Waste
Waste Awareness
EM Guide to Integrated Operations Planning
Logistics Design-theory and framework
Floor-Level Lean Tool Overview
Maintenance Basics
Maintenance Diagnostic Primer
Operating System - "How-to"
Operations Organization Structure
Organization Design/ Changes - Examples
Planning and Scheduling Tool Kit
Lean Assessment Process Overview
Effective Evaluation of Product Configuration Opportunities
Product Wheel Scheduling - Linking Customer Demand to Manufacturing Efficiency
Production Leveling (Heijunka)
Regression Analysis-Overview
Using a Plant Tour to Spot Improvement Potential
Introduction to Just-In-Time (JIT)
Just-in-Time-Overview
JIT Production - Pull Systems
Just-in-Time Simulation -Lofty Cranes Ltd
Flow Layout Design
Takt Time, Target Cycle Time (TCT) and Weighted Average Cycle Time (WACT)
Workplace Organization-Overview
Improvement Techniques
Introduction to Six Sigma
Quality Management Systems and Standards
Understanding Quality Control-Red Bead Game
Understanding Quality Control-Variability and Process Capability
Value Stream Transformation - Approach and Overview
VST Skills Development
Skills Matrix for VST Team (Template)
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